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15 modules covering planning, procurement, inbound and outbound logistics, inventory control and SAP EWM/MM. Concept first, then the SAP process, then what a real shop-floor review expects.
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Demand, production and material planning — theory first, then SAP.
End-to-end supply chain flow, strategic sourcing, make-vs-buy, distribution networks and how SAP supports each process from procurement to delivery.
Demand forecasting methods, S&OP meetings, production planning, master production schedule, capacity checks and MRP logic in SAP.
From requirement to purchase order, with SAP release controls.
Material requirements planning, manual purchase requisition creation, auto PR setup, release strategy and document tracking for audit readiness.
Quotation workflow, bid comparison, vendor selection, PR finalization, purchase order creation, PO types and approval controls in SAP.
Goods in transit, receipt, inspection and binning.
Inbound logistics, tracking goods in transit, freight modes, delivery scheduling, goods receipt against PO, handling unit management and stock posting.
IQI process, inspection lots, usage decisions, putaway strategies, storage bin assignment, binning rules and warehouse structure in SAP EWM/MM.
Picking, packing, OBD and truck performance.
Reservation, goods issue, picking methods, packing, staging, loading, outbound delivery and OBD processing for on-time-in-full shipments.
Outbound delivery creation, shipment, route planning, vehicle loading, proof of delivery, OTIF measurement and truck turnaround improvements.
Counting, discrepancies, slow-moving stock and returns.
Physical inventory procedures, cycle counting, count sheet creation, inventory differences, recounts, root-cause analysis and discrepancy handling.
Ageing analysis, slow-moving and non-moving stock identification, return delivery process, rejection handling, debit memo and stock write-offs.
Inventory turnover ratio, days inventory outstanding, EOQ, MOQ negotiation, reorder point, safety stock and min/max setting for working capital control.
External processing and service procurement in SAP.
Subcontract purchase order, component issue to vendor, subcontract GR, service POs, resource management, labour tracking and external processing.
Lean, 6S, dangerous goods, scrap control and audit proof.
Lean principles, waste elimination, 5S/6S workplace organisation, Kaizen events, standard work, visual management and process audit readiness.
Dangerous goods handling, storage segregation, HAZMAT documentation, scrap disposal, expiry stock management, FEFO/FIFO and compliance checks.
A practical walkthrough of an end-to-end SAP process audit: documents to keep, control points, common non-conformances and a checklist for real audits.
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